Hot Dip Galvanizing Services
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Hot Dip Galvanizing Services
Providing world-class Hot Dip Galvanizing solutions that ensure superior corrosion protection, enhanced durability, and extended service life for steel structures used across power, railway, solar, telecom, industrial, and infrastructure sectors.
- Advanced Galvanizing Facilities
Superior Protection for Steel Infrastructure
Unistar Metals Pvt. Ltd. offers comprehensive Hot Dip Galvanizing (HDG) services for a wide range of fabricated steel products. Our state-of-the-art galvanizing facilities, experienced workforce, and stringent quality control processes ensure exceptional corrosion resistance, longer service life, and superior performance even under the harshest environmental conditions.
With an annual galvanizing capacity exceeding 60,000 MT, we serve major infrastructure, power transmission, railway electrification, solar energy, telecom, and industrial projects across India.
What is Hot Dip Galvanizing?
A proven process for providing long-lasting corrosion protection to steel structures.
Hot Dip Galvanizing is a process in which fabricated steel components are immersed in molten zinc, creating a metallurgical bond between the zinc coating and the steel substrate. This process forms multiple protective layers that safeguard steel against corrosion, weathering, and environmental degradation.
The resulting zinc coating provides complete protection, excellent durability, and significantly reduces maintenance requirements throughout the life of the structure.
Our Galvanizing Solutions
High-quality galvanizing services for a wide range of steel products and infrastructure applications.

Structural Steel Components
Galvanizing of beams, columns, channels, angles, trusses, and fabricated steel structures.

Transmission Line Towers
Corrosion protection for transmission towers, substation structures, and power distribution systems.

Railway Electrification Structures
Hot dip galvanizing for OHE masts, portals, TTC structures, SPS and railway components.

Solar Structures
Hot dip galvanizing for OHE masts, portals, TTC structures, SPS and railway components.

Telecom Towers
Durable galvanizing solutions for telecom infrastructure operating in challenging environments.

Custom Fabricated Components
Long-lasting corrosion protection for solar mounting structures and tracker systems.
Benefits of Hot Dip Galvanizing
- Superior Corrosion Resistance
- Extended Service Life
- Low Maintenance Cost
- Complete Surface Coverage
- Excellent Coating Adhesion
- High Abrasion Resistance
- Cost Effective Lifecycle Protection
- Environment Friendly Solution
Galvanizing Process
A controlled and proven process ensuring superior coating quality and durability.
- Surface Cleaning & Degreasing
- Pickling
- Fluxing
- Molten Zinc Bath Dipping
- Cooling & Finishing
- Inspection & Testing
Industries We Serve
Serving multiple industries with customized structural solutions.
Power Transmission & Distribution
Railway Electrification
Solar Energy Projects
Telecommunication
Industrial Infrastructure
Oil & Gas Facilities
Warehousing & Logistics